主要技术参数 Main technical parameters
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我公司可根据客户的走砖规格，设计形式多样的kb体育|中国有限公司官网件，本公司传动目前主要采用斜齿轮传动，辊距可在 22/27.5/29.5~140mm之间任意选择;动力输入介质主要有链条传动与齿轮箱传动。
本司传动主要有如下特点:1.动力输入主要有两种形式:一是齿轮箱传入式:该形式传动效率高、传动比恒定、运行寿命长、工作可靠性高、安装维护方便、适用的圆周速度和功率范围大，且箱体齿轮全部采用铬钢增加使用寿命。二是链轮传入式:链轮传入式主要体现在成本低、安装更换容易，中心距可以做较大，但链轮形式一般只局限大辑距，小辊距不建议使用链轮传动，kb体育|中国有限公司官网所使用的电机为敏捷牌窑炉专用硬齿面齿轮减速机;
2.可根据客户实际产品需要设计成差速与不差速,分级变速等多种形式传动，差速传动所选用的配对齿轮经过精心设计差速变化小,实现微差速传动;所有齿轮均采用铬钢材质(20CrMnTi)齿轮硬度可达 HRC58~62大大增加耐磨性;3.本司传动用芯轴单孔座目前除 22/27.5 辊距采用双孔座外所有提距均采用单孔座形式，且角钢加工定位凸台，与单孔座之间形成键连接定位;此形式综合了多孔座与单孔座的优点，即固定性好便于安装，且维修方便成本小,另外单孔座轴承孔采用专机一次性装夹加工,定位加工精度高。轮的高度耐磨。
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敏捷精密传动的走砖规格涵盖了从 23x48 到 900x1800，走砖的厚度涵盖了从 4mm 到 20mm，敏捷传动的高精密特性保证了即使烧制薄板大板都能取得良好的品质。精密传动的保证:
1、用五工位加工中心加工芯轴,芯轴一次装夹,五道工序连续加工,保证芯轴的高精度:2、用数控滚齿机加工齿轮,保证加工出来的齿轮能达到 7 级精度;
3、用立式加工中心加工齿轮传动箱体,保证箱体的高精度;
4、用高精度数控车床加工芯轴,保证芯轴外径跳动不超过 0.02mm;
5、用8轴数控铣床加工芯轴,能同时对4支芯轴进行铁加工,保证加工速度
6、用渗碳炉对20CrMnTi 齿轮进行渗碳处理，保证齿
Our company can design a variety of kiln transmission parts according to the customer's brick specifications, the company's transmission is mainly driven by helical gear, roll distance can be selected between 22/27.5/29.5~140mm; The power input medium mainly includes chain drive and gearbox drive.
The power input mainly has the following characteristics: one is the gearbox input type: the form of high transmission efficiency, constant transmission ratio, long operating life, high reliability, easy installation and maintenance, the applicable circular speed and power range is large, and the box gear all use chrome steel to increase the service life. The second is the sprocket transmission type: the sprocket transmission type is mainly reflected in low cost, easy installation and replacement, the center distance can be larger, but the sprocket form is generally limited to large distance, small roll distance is not recommended to use sprocket drive, the motor used in the kiln transmission is the agile brand kiln special hard tooth gear reducer;
2. According to the actual needs of customers, it can be designed into differential and non-differential speed, graded transmission and other forms of transmission, and the paired gear selected for differential transmission is carefully designed with small differential change to achieve micro-differential transmission; All gears are made of chromium steel (20CrMnTi) gear hardness up to HRC58~62 greatly increased wear resistance; 3. The company's drive mandrel single hole seat is currently in addition to 22/27.5 roller distance using double hole seat all the lifting distance is in the form of single hole seat, and Angle steel processing positioning convex, and the single hole seat to form a key connection positioning; This form combines the advantages of porous seat and single hole seat, that is, good fixability is easy to install, and maintenance is convenient and the cost is small, in addition, the bearing hole of single hole seat adopts a special machine one-time clamping processing, and the positioning processing accuracy is high. High wear resistance of the wheel.
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The brickwork specifications of the Agile precision drive cover from 23x48 to 900x1800, and the thickness of the brickwork covers from 4mm to 20mm. The high precision characteristics of the Agile drive ensure that good quality can be obtained even when the thin plate is fired. Precision transmission guarantee:
1, with the five-station machining center processing mandrel, the mandrel once clamping, five processes continuous processing, to ensure the high precision of the mandrel :2, with CNC gear hobbing machine processing gear, to ensure that the processed gear can reach 7 levels of accuracy;
3, with the vertical machining center processing gear transmission box, to ensure the high precision of the box;
4. Machining the core shaft with high-precision CNC lathe to ensure that the outside diameter runout of the core shaft does not exceed 0.02mm;
5, with 8-axis CNC milling machine processing core shaft, can be iron machining of 4 core shafts at the same time to ensure the processing speed
6. Carburizing 20CrMnTi gear with carburizing furnace to ensure teeth
